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WeDoWind - Fault detection and co-innovation
CUSUM-LoMST
Commits
48cb9b00
Commit
48cb9b00
authored
2 years ago
by
Effi Latiffianti
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CUSUM_LoMST.R
+75
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CUSUM_LoMST.R
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48cb9b00
##-------------------------------------------------------------------------------##
## This code produce cumulative score for each turbine in .csv files ##
## Running the whole lines of code requires about 4 hours (16 GB memory laptop) ##
##-------------------------------------------------------------------------------##
##--------------------------------------------------------------------------##
## READ ME BEFORE RUNNING THE CODE. ##
##--------------------------------------------------------------------------##
# This code is set for gearbox. To obtain all detection, this code should be run
# for each of the component by changing the col in line 75 with the desired component
# column. Then changed the parameter offset to 0.3 for all components, and 0.35 for
# hydraulic, 0.2 for transformer. Then change the file name in line 139.
# When plotting, the threshold for alarms are:
# Gbx = 20, Gen = 13.5, Gen.bearing = 8, Hyd.group = 13.5, Transformer = 5
##--------------------------------------------------------------------------##
setwd
(
"~/01 - WIND Research/
2022 Energies Paper
"
)
setwd
(
"~/01 - WIND Research/
EDP Challenge
"
)
library
(
fossil
)
library
(
dbscan
)
library
(
dplyr
)
...
...
@@ -17,22 +23,23 @@ source('LoMSTEDP.R') ##LoMST function (must be copied in the directory)
#----------------------------------------------------------------#
signals.train
=
read.csv
(
"Data/wind-farm-1-signals-training.csv"
,
header
=
T
,
as.is
=
T
,
sep
=
";"
)
signals.test
=
read.csv
(
"Data/wind-farm-1-signals-testing.csv"
,
header
=
T
,
as.is
=
T
,
sep
=
";"
)
signals
=
rbind.data.frame
(
signals.train
,
signals.test
)
fail
=
read.csv
(
"Data/wind-farm-1-failures-training.csv"
,
header
=
T
,
as.is
=
T
,
sep
=
";"
)
fail
=
fail
[
fail
$
Turbine_ID
==
"T07"
,]
## add failure in the test set for T07
fail
[
24
,]
=
c
(
"T07"
,
"HYDRAULIC_GROUP"
,
"2017-10-19T10:11:00+00:00"
,
"Oil leakage in Hub"
)
signals
=
rbind.data.frame
(
signals.train
,
signals.test
)
#--------------------------------------------------------#
## Make one-hour average
#--------------------------------------------------------#
# Averaging hourly data (it takes awhile, around 6 minutes)
signals
$
Timestamp
=
substr
(
signals
$
Timestamp
,
1
,
nchar
(
signals
$
Timestamp
)
-12
)
All.Timestamp
=
signals
$
Timestamp
All.Timestamp
=
All.Timestamp
[
!
duplicated
(
All.Timestamp
)]
col.gbx
=
c
(
1
,
2
,
12
:
14
,
17
,
22
,
51
)
signals
<-
signals
[
complete.cases
(
signals
),
]
signals.gbx
=
signals
[,
col.gbx
]
data.list
=
list
()
turbine
=
c
(
"T01"
,
"T06"
,
"T07"
,
"T09"
,
"T11"
)
for
(
turb
in
1
:
5
){
data.list
[[
turb
]]
=
signals
.gbx
[
signals
.gbx
$
Turbine_ID
==
turbine
[
turb
],]
data.list
[[
turb
]]
=
signals
[
signals
$
Turbine_ID
==
turbine
[
turb
],]
}
Hour.avg
=
data.frame
()
...
...
@@ -43,37 +50,48 @@ for (i in 1:5){
row
=
nrow
(
Hour.avg
)
Hour.avg
[(
row
+1
)
:
(
row
+
n
),
1
]
=
turbine
[
i
]
Hour.avg
[(
row
+1
)
:
(
row
+
n
),
2
]
=
date.time
for
(
j
in
3
:
8
){
for
(
j
in
3
:
ncol
(
signals
)
){
Hour.avg
[(
row
+1
)
:
(
row
+
n
),
j
]
=
tapply
(
data
[,
j
],
data
$
Timestamp
,
mean
)
}
}
rm
(
date.time
,
i
,
j
,
n
,
row
,
data.list
,
data
)
names
(
Hour.avg
)
=
names
(
signals
.gbx
)
names
(
Hour.avg
)
=
names
(
signals
)
#--------------------------------------------------------------------------------------------#
## Perform LoMST (takes about 3-4 hours depending on the computer)
#--------------------------------------------------------------------------------------------#
dat
=
Hour.avg
## Selected signals for each of the failures component
col.gbx
=
c
(
1
,
2
,
12
:
14
,
17
,
22
,
51
)
col.hyd
=
c
(
1
,
2
,
11
,
14
,
24
,
38
)
#Only detect oil leakage in hydraulic group
col.Gen
=
c
(
1
:
6
,
8
:
10
,
20
,
14
,
22
,
40
,
51
)
col.GenB
=
c
(
1
:
10
,
20
,
14
,
22
,
40
,
51
)
col.Trf
=
c
(
1
,
2
,
14
,
22
,
40
,
33
:
35
,
51
)
## Obtaining anomaly score (only one type of component failure at once)
col
=
col.gbx
#change this based on the failure type to model
dat
=
Hour.Avg
names
(
dat
)[
2
]
=
"timestamp"
dat
<-
dat
[,
-1
]
dat
<-
dat
[,
col
[
-1
]]
dat
<-
dat
[
complete.cases
(
dat
),
]
data
=
dat
[,
-1
]
data
[]
<-
lapply
(
data
,
function
(
x
)
as.numeric
(
as.character
(
x
)))
data
=
normalize
(
data
,
method
=
"range"
,
range
=
c
(
0
,
1
),
margin
=
1L
,
on.constant
=
"quiet"
)
data
=
data
[
complete.cases
(
data
),]
data
<-
data
[
complete.cases
(
data
),
]
dat
<-
dat
[
rownames
(
dat
)
%in%
rownames
(
data
),
]
start.time
=
Sys.time
()
result
=
as.data.frame
(
LoMSTEDP
(
25
))
write.csv
(
result
,
"LoMST_Gbx.csv"
)
#--------------------------------------------------------------------------------------------#
# Accumulating the scores for pre-defined accumulation windows
#--------------------------------------------------------------------------------------------#
result
$
Turbine_ID
=
Hour.
a
vg
$
Turbine_ID
[
result
$
obs
]
threshold
=
0.3
result
$
Turbine_ID
=
Hour.
A
vg
$
Turbine_ID
[
result
$
obs
]
offset
=
0.3
turbine
=
c
(
"T01"
,
"T06"
,
"T07"
,
"T09"
,
"T11"
)
Cluster.result
=
list
()
for
(
turb
in
1
:
5
){
mydata
=
result
[
result
$
Turbine_ID
==
turbine
[
turb
],]
mydata
=
mydata
[
mydata
$
Outlier_Score
>=
threshold
,]
mydata
=
mydata
[
mydata
$
Outlier_Score
>=
offset
,]
sort.data
=
as.data.frame
(
arrange
(
mydata
,
timestamp
))
sort.data
$
diff.hrs
=
0
for
(
i
in
2
:
nrow
(
mydata
)){
...
...
@@ -110,4 +128,39 @@ for (turb in 1:5){
}
}
##Write the Cumulative score
write.csv
(
Cluster.result
[[
3
]],
"cusum_T07_Gbx.csv"
)
write.csv
(
Cluster.result
[[
3
]],
"T07CUSUM_gbx.csv"
)
## Repeat for other components
#write.csv(Cluster.result[[3]],"T07CUSUM_gen.csv")
#write.csv(Cluster.result[[3]],"T07CUSUM_genb.csv")
#write.csv(Cluster.result[[3]],"T07CUSUM_hyd.csv")
#write.csv(Cluster.result[[3]],"T07CUSUM_trf.csv")
## Plotting the results (only after all 5 components were run)
Cluster
=
list
()
Cluster
[[
1
]]
=
read.csv
(
"T07CUSUM_gen.csv"
)[,
-1
]
Cluster
[[
2
]]
=
read.csv
(
"T07CUSUM_hyd.csv"
)[,
-1
]
Cluster
[[
3
]]
=
read.csv
(
"T07CUSUM_genb.csv"
)[,
-1
]
Cluster
[[
4
]]
=
read.csv
(
"T07CUSUM_trf.csv"
)[,
-1
]
Cluster
[[
5
]]
=
read.csv
(
"T07CUSUM_gbx.csv"
)[,
-1
]
border1
=
"2017-07-03T00"
border
=
"2017-09-01T00"
component
=
fail
$
Component
[
!
duplicated
(
fail
$
Component
)]
thrs
=
c
(
13.5
,
13.5
,
8
,
5
,
20
)
path_results
=
NULL
pdf
(
paste0
(
path_results
,
'Result_T07.pdf'
),
height
=
8
,
width
=
10
)
par
(
mfrow
=
c
(
3
,
2
))
for
(
comp
in
1
:
5
){
mydata
=
Cluster
[[
comp
]]
x2
=
as.Date
(
mydata
$
timestamp
)
par
(
mai
=
c
(
0.3
,
0.7
,
0.5
,
0.2
))
matplot
(
x2
,
mydata
$
Cum.Score
,
pch
=
20
,
col
=
"gray30"
,
ylab
=
"Cumulative Score"
,
xaxt
=
"n"
,
xlim
=
c
(
x2
[
1
],
x2
[
length
(
x2
)]),
main
=
turbine
[
turb.number
],
xlab
=
""
)
axis.Date
(
1
,
at
=
seq
(
x2
[
1
],
x2
[
length
(
x2
)],
by
=
"month"
),
format
=
"%m-%Y"
)
points
(
x2
,
mydata
$
Cum.Score
,
type
=
"l"
)
abline
(
v
=
as.Date
(
c
(
border
,
border1
)),
lty
=
2
,
lwd
=
1
,
col
=
"red"
)
idx
=
which
(
fail
$
COMPONENT
==
component
[
comp
])
abline
(
v
=
as.Date
(
fail
$
Timestamp
[
idx
]),
col
=
"deepskyblue3"
,
lwd
=
2
)
abline
(
h
=
thrs
[
comp
],
col
=
"red"
)
}
dev.off
()
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